semi-finished
基础参数
弹簧床垫床芯机器人生产线
Spring mattress bed core robot production line
配置:(MES、WMS、SAP)
生产效率:30s一张,
10H可生产量1000张高端床垫内芯机器人生产线
投资回报率:二年
场地:长40m、宽11m
本弹簧床垫床芯复合机器人系统完全代替人工。
完成布袋弹簧自动上线、高弹 4 边海绵的自动喷胶粘贴、底 / 顶层海绵的自动喷胶复合、压紧、码垛。
·自动上料：底 / 顶层海绵由托盘到指定位置，系统自动完成分棉、上料；
·视觉定位：来料由视觉完成定位，无需人工干预；
·自适应性：系统能自适应生产不同尺寸的产品；
·柔性夹紧：避免边条张开，采用柔性夹紧机构，完成顶层棉复合工序；
·纠偏复合：在允许的切割误差范围内，系统经视觉计算，自动纠正复合误差。
工序
海绵条、床芯生产线
⇩AGV从半成品存储立库
⇩自动输送床网、海绵条、棉毡及海绵等到位
⇩机器人自动抓取床网上线
⇩行架机器人自动抓取海绵条
⇩自动在海绵条上喷胶贴合到床网四周
⇩自动喷胶(PUR或热熔胶）
⇩机器人自动贴合底棉毡
⇩压合翻转
⇩二次喷胶(PUR或热熔胶）
⇩机器人自动贴合顶棉毡
⇩三次喷胶(PUR或热熔胶）
⇩机器人自动纠偏精准贴合海棉（可多层）
⇩压合码垛
⇩AGV from semi-finished storage warehouse
⇩Automatic conveying of bed net, sponge strip, cotton felt, and sponge to designated positions
⇩Robotic arm automatically grabs the bed net
⇩Gantry robot automatically grabs the sponge strip
⇩Automatic gluing and attaching the sponge strip around the bed net
⇩Automatic gluing (PUR or hot melt adhesive)
⇩Robotic arm automatically attaches the bottom cotton felt
⇩Pressing and flipping
⇩Secondary gluing (PUR or hot melt adhesive)
⇩Robotic arm automatically attaches the top cotton felt
⇩Tertiary gluing (PUR or hot melt adhesive)
⇩Robotic arm accurately aligns and attaches the foam (multiple layers if needed)
⇩Pressing and stacking
工序图片
铁马自动化机器人海绵条生产线
底棉上料：品牌 ABB，型号：6700-150Kg。6 轴
底棉上料抓手：304 不锈钢骨架，7075 系航空铝。悬挂自适应机构、特制合金钢刺针。
专门设计的嵌入式驱控一体电路板，嵌入式软件，器件升级为 UL 认证。
铁马自动化机器人海绵条生产线
边条复合：品牌 ABB，型号：6700-150Kg。6 轴
机器人边条手爪：自研，完成长短边条抓取、纠偏、复合功能。
铁马自动化机器人海绵条生产线
边条复合：品牌 ABB，型号：6700-150Kg。6 轴
机器人边条手爪：自研，完成长短边条抓取、纠偏、复合功能。
铁马自动化机器人海绵条生产线
弹簧包复合：机器人型号：ABB-6700-245
机器人弹簧包手爪：自研，抓弹簧包、顶棉，重型双功能上料抓手。304 不锈钢骨架，
7075 系航空铝。特制合金钢刺针及专门设计的嵌入式驱控一体电路板，嵌入式软件。
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