fitting+into
基础参数
海绵床垫机器人生产线
Sponge mattress robot production line
生产效率:50s一张
10H可生产600张床垫
全线生产人员只有5人
投资回报率:1年
适合海绵尺寸：宽度 500-2000mm、长度 1800-2200mm、
海绵高度：15-100mm
复合层数：2-4 层
生产效率：25-45s/ 张
机器人品牌 ABB，6 轴。
立体视觉系统：德国映美精超高分辨率工业相机；日本理光极低畸变镜头；韩国 QSI 激光系统。
纠偏手爪：采用 304 不锈钢骨架、避让运动机构、7075 系航空铝。伺服步进电机、SMC 气缸、特制刺针。专门设计的嵌入式驱控一体电路板，嵌入式软件。增加压平机构。器件升级为 UL 认证。
控制系统：自研，研华工业控制计算机 8 核 I7、17 寸触摸液晶屏、西门子 PLC、专用 PLC 程序、自研成熟机器人标定软件、正版 WINDOWS；自研成熟机器人复合运动软件、成熟视觉系统处理软件，内嵌 AI 算法等。
海绵床垫机器人生产线实景
生产工序
⇩AGV从半成品存储立库自动输送海绵到位机器人自动抓取海绵上线(2-3托不同海绵)
⇩自动涂胶(PUR)机器人抓取另一张海绵精准贴合(或皮带机回潜复合式完成多张海绵的复合)
⇩压合
⇩自动四周切割成型
⇩自动复合布料拷边套内套(专利技术,节省内套成本20元/个)
⇩人工套外套
⇩检验
⇩压缩卷包装箱
⇩码垛入库
⇩AGV automatically transports the foam from the semi-finished storage warehouse to the designated location
⇩Robots automatically pick up the foam and place it onto the production line (2-3 stacks of different foam
⇩Automatic application of adhesive (PUR）
⇩Robot picks up another piece of foam and precisely attaches it（or utilizes a belt conveyor for layered composite of multiple foams）
⇩Compression
⇩Automatic trimming and shaping along all sides
⇩Automated fabric composite edge binding for inner cover fitting(saving 20 yuan per inner layer)
⇩Manual installation of outer layers
⇩Inspection
⇩Compression and packaging into boxes
⇩Stacking and storage in the warehouse
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古枝将2787Fiting的中文意思是什么 -
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